Skip to content
2000
image of Research Progress in Pre-Stage Deflection Jet Tube Type Electro-Hydraulic Servo Valve

Abstract

Background

The pre-stage deflection is a key aspect of the deflector jet tube electro-hydraulic servo valve, and its performance not only affects the pressure gain, flow gain, and other important parameters of the servo valve, but also affects the dynamic and static characteristics of the servo valve and electro-hydraulic servo system.

Objective

This paper aimed to outline the working principle of the pre-stage deflector jet tube type electro-hydraulic servo valve, and review and analyze its research performance development in five aspects.

Method

The research progress in the key indexes of servo valve performance at different stages, the mechanism and phenomenon of the erosion and wear of the pre-stage, the mechanism and characteristics of the pre-stage cavitation, the structural improvement and parameter optimization of the pre-stage, as well as the pre-stage drive mode, has been summarized.

Results

It has been found that although a large number of scholars at home and abroad have improved the structure and driving mode of the front stage of the deflecting jet tubular electro-hydraulic servo valve and optimized the parameters to improve the performance of the deflecting jet tubular electro-hydraulic servo valve, the internal flow field of the front stage is complex, prone to erosion and cavitation and many complex phenomena, and there are still many aspects to be improved and innovated.

Conclusion

This paper has thus summarized the defects of the front-end stage, and put forward three future innovations of miniaturization, intelligence, and multifunction, to contribute innovative ideas to the design of the front-end stage of the deflection jet pipe electro-hydraulic servo valve in the future.

Loading

Article metrics loading...

/content/journals/raeeng/10.2174/0123520965351482241129075301
2025-01-06
2025-07-12
Loading full text...

Full text loading...

References

  1. Zheng W. Yu L. Ma Z. Research on the performance of nozzle baffle electro-hydraulic servo valve. Metallurgical Equipment, 2021 S2 48 50
    [Google Scholar]
  2. Zeng L. Sun G. Neural network fault pattern recognition of electro-hydraulic servo valve based on characteristic curve. Zhongguo Jixie Gongcheng 2002 10 31 33
    [Google Scholar]
  3. Liu X. Ye Z. Han J. Modeling and simulation of triple electro-hydraulic servo valve based on AMESim software. Mach. Tool Hydr. Press. 2008 11 135 136
    [Google Scholar]
  4. Sheng X. Dynamic characterization of jet pipe servo valve with added magnetic fluid. Harbin Institute of Technology 2006
    [Google Scholar]
  5. Yue L. Zhou L. Feng J. Design of tank cleaning robot control system based on PLC and electro-hydraulic servo. Machine Tools and Hydraulics 2014 42 09 37 40
    [Google Scholar]
  6. Zheng J. Design and realization of hydraulic servo system for injection molding machine. Shandong University 2009
    [Google Scholar]
  7. Ma Y. Hydraulic loading system of flight table based on electro-hydraulic servo control. Machine Tools and Hydraulics 2015 43 04 91 94
    [Google Scholar]
  8. Wang Xianlin Design and calculation of hydraulic automatic roll gap control (AGC) system for cold strip mill Hydr. Pneum. 2004 1 6 8
    [Google Scholar]
  9. Cheng J Y Wang H S Xu Y X Multidomain modeling of jet pipe electro-hydraulic servo valve. 2012 2049 233-233 17 23
    [Google Scholar]
  10. Wang C. Fan D. Li Q. Dynamic characteristics of servo-valve-controlled electro-hydraulic position system for jet disk. Journal of Chongqing University 2003 11 11 15
    [Google Scholar]
  11. Zhao Zhenhou Zhang Jiyi A brief survey on electro-hydraulic servo valves. Ship Aux. Electromech. Equip. 1975 06 1 11
    [Google Scholar]
  12. Lu C. Li J. Analysis and design of hydraulic control system. Coal Industry Press Beijing 1991
    [Google Scholar]
  13. Liu C. Optimal design theory of hydraulic servo system. Metallurgical Industry Press Beijing 1989
    [Google Scholar]
  14. Yin Y. Peng Z. Yang Z. Research on pressure characteristics of deflector plate servo valve. Fluid Transm. Control. 2014 04 10 15
    [Google Scholar]
  15. Qun Fang Zeng Huang Development history, research status and development trend of electro-hydraulic servo valve. Mach. Tools Hydr. 2007 11 162 165
    [Google Scholar]
  16. Yin Y. Peng Z. Bin C. Analysis of flow field in the front stage of deflector plate jet servo valve. China J. Constr. Mach. 2015 13 01 1 7
    [Google Scholar]
  17. Ma X. Engineering modeling and simulation study of deflector jet electro-hydraulic servo valve. Hydr. Pneum. 2015 03 83 85
    [Google Scholar]
  18. Yang Y. Analysis and experimental study on the flow field of servo valve front stage jet. Harbin Institute of Technology 2006
    [Google Scholar]
  19. Yin Y. Fu J. Jin Y. Numerical simulation of erosive wear in the front stage of jet pipe servo valve. Journal of Zhejiang University 2015 49 12 2252 2260
    [Google Scholar]
  20. Yang Q. Aung N.Z. Li S. Confirmation on the effectiveness of rectangle-shaped flapper in reducing cavitation in flapper–nozzle pilot valve. Energy Convers. Manage. 2015 98 184 198 10.1016/j.enconman.2015.03.096
    [Google Scholar]
  21. Shuo K. Hao Y. Li C. Research review on deflector jet servo valve. Journal of Beijing Jiaotong University 2017 41 01 130 139 [J].
    [Google Scholar]
  22. Wang Hailing Design and realization of servo valve for jet deflector plate. Hydraulic and pneumatic 2015 08 83 86
    [Google Scholar]
  23. Shuo K. Hao Y. Li C. Research review of deflection jet servo valve. Journal of Beijing Jiaotong University 2017 41 01 130 139
    [Google Scholar]
  24. Li Y. Mathematical modelling and characteristics of the pilot valve applied to a jet-pipe/deflector-jet servovalve. Sens. Actuators A Phys. 2016 245 150 159 10.1016/j.sna.2016.04.048
    [Google Scholar]
  25. Dong N. Sun H. Jin Z. Effect of V-groove position on the liquid flow characteristics of the front stage of a biased jet servo valve. Hydraulic and Pneumatic 2019 07 1 6
    [Google Scholar]
  26. Jiang D. Xu M. Fluent-based pre-stage simulation of a deflector plate jet servo valve. Hydraulic and Pneumatic 2016 04 48 53
    [Google Scholar]
  27. Liu Z. Yang G. Yue D. Influence of inlet and outlet oil damping holes on the jet flow field of a deflector plate jet valve. Machine Tools and Hydraulics 2017 45 05 133 138
    [Google Scholar]
  28. Liu Z. Yue D. Yang Z. Visual analysis of the effect of nozzle on the jet flow of deflector jet valve. Proceedings of the 9th National Conference on fluid transmission and Control 2016
    [Google Scholar]
  29. Liu J. Hao Y. Temperature characteristics of the front stage of a biased jet servo valve. Hydr. Pneum. 2022 46 02 1 7
    [Google Scholar]
  30. Zheng S. Chen D.J. Xu D. Pressure drift characteristics of fuel servo valves with micro-asymmetric structure. Hydr. Pneum. 2021 45 10 50 61
    [Google Scholar]
  31. Mao Q. Hao Y. Zuo Z. Study on the working pressure formation mechanism of a biased jet servo valve. Hydr. Pneum. 2020 10 33 38
    [Google Scholar]
  32. Li S. Yin Y. Liu M. Prediction and analysis of pressure characteristics of deflector plate servo valve jet disk assembly. Journal of South China University of Technology 2020 48 09 71 78
    [Google Scholar]
  33. Saha B.K. Li S. Lv X. Analysis of pressure characteristics under laminar and turbulent flow states inside the pilot stage of a deflection flapper servo-valve: Mathematical modeling with CFD study and experimental validation. Chin. J. Aeronauti. 2020 33 3 1107 1118 10.1016/j.cja.2019.11.016
    [Google Scholar]
  34. Qiu X. Research on the influencing factors of pressure drift of a fuel servo valve. Yanshan University Hebei 2020
    [Google Scholar]
  35. Jing L. Hao Y. Ren Y. Characterization of the flow field in the forward stage of a biased jet servo valve. J. Mil. Eng. 2018 39 05 1012 1021
    [Google Scholar]
  36. Shuo K. Hao Y. Li C. Modeling and characterization of the flow field in the pre-stage of a biased jet servo valve. Journal of Harbin Engineering University 2017 38 08 1293 1302 [J].
    [Google Scholar]
  37. Huang X. Fu L. Numerical simulation analysis of pressure characteristics of the front stage of deflector plate servo valve. J. Wuhan Univ. Sci. Technol. 2020 43 3 208 212
    [Google Scholar]
  38. Liu Zengguang Yang Guolai Yue Daling Numerical simulation analysis of pressure characteristics of deflector plate injection valve. Hydr. Pneum. 2016 2 76 79
    [Google Scholar]
  39. Ying Z. Model construction and simulation research of jet pipe servo valve. Northwestern Polytechnical University 2016
    [Google Scholar]
  40. Du Fanghui M.S. Li X. Research on anti-pollution ability of double-nozzle-baffle electro-hydraulic servo valve. Hydraulic and Pneumatic 2018 12 108 114
    [Google Scholar]
  41. Zhang K. Yao J.Y. Jiang T.M. Degradation behavior analysis of electro-hydraulic servo valve under erosion wear. 2013 IEEE Conference on Prognostics and Health Management (PHM) Gaithersburg, MD, USA,24-27 June 2013,pp. 1-7
    [Google Scholar]
  42. Meng L. Zhu Y. Ding J. Influence of erosion on the operating characteristics of the pre-stage of jet pipe servo valve. Hydraulic and Pneumatic 2022 46 06 101 106
    [Google Scholar]
  43. Meng L. Zhu Y. Ding J. Influence of split-tip erosion deformation on the operating characteristics of jet pipe servo valves. Journal of Beijing University of Aeronautics and Astronautics 2023 49 11 3177 3187
    [Google Scholar]
  44. Chu Y. Research on durability and reliability of jet pipe servo valve. Northwestern Polytechnical University 2017
    [Google Scholar]
  45. Cui Zhenxing Evaluation of technical life of electrohydraulic servo valves Hydr. Pneum. 1985 4 14 18
    [Google Scholar]
  46. Hong J. Zhang S. Liu X. Effect of solid particles on the erosion wear of the front stage of jet deflector plate servo valve. Journal of Lanzhou University of Technology 2018 44 06 44 48
    [Google Scholar]
  47. Zhang S. Hong J. Chen X. Effect of front stage erosion wear on jet deflector plate servo valve. Hydr. Pneum. Seal. 2017 37 08 44 47
    [Google Scholar]
  48. Zhang S. Simulation study of port erosion and valve characteristic change of jet deflector plate servo valve. Lanzhou University of Science and Technology 2017
    [Google Scholar]
  49. Zhu H. Failure protection and simulation modeling of single-stage jet deflector plate servo valve. Hydr. Pneum. Seal. 2015 35 11 27 29
    [Google Scholar]
  50. Yan H. Li J. Cai C. Ren Y. Numerical investigation of erosion wear in the hydraulic amplifier of the deflector jet servo valve. Appl. Sci. (Basel) 2020 10 4 1299 10.3390/app10041299
    [Google Scholar]
  51. Liang N. Yuan Z. Zhang F. Oil particle-induced erosion wear on the deflector jet servo valve prestage. Aerospace (Basel) 2023 10 1 67 10.3390/aerospace10010067
    [Google Scholar]
  52. Hu H. Research on air cavity phenomenon in hydraulic system. J. Lanzhou High. Inst. Technol. 2000 04 19 22
    [Google Scholar]
  53. Lei Y. Research on the jet morphology and cavitation characteristics of a deflected jet mechanism with electro-hydraulic servo valve. Beijing Jiaotong University 2019
    [Google Scholar]
  54. Saha B.K. Li L. Li S. CFD investigations of flow field and cavitation phenomena in the pilot stage of deflector jet servo-valve. AIP Conf. Proc. 2019 2073 1 020025 10.1063/1.5090679
    [Google Scholar]
  55. Saha B.K. Modeling of flow field and characterization of cavitation distribution in front stage of deflector plate jet servo valve. Harbin Institute of Technology Heilongjiang 2020
    [Google Scholar]
  56. Qian Z. Research on key influencing parameters and cavitation effect on the performance of deflector jet valve. Harbin Institute of Technology 2017
    [Google Scholar]
  57. Ling W. Research on transient cavitation and flow field characteristics of servo valve jet pipe front stage. Wuhan University of Science and Technology 2019
    [Google Scholar]
  58. Abdallah M.K.H. Large eddy simulation study of cavitation and pressure pulsation in the front stage of a deflector plate jet servo valve. Harbin Institute of Technology Heilongjiang 2021
    [Google Scholar]
  59. Abdallah H.K. Ben-Mansour R. Li S. Numerical study of erosion phenomena with the presence of cavitation at deflector jet servo-valve. Arab. J. Sci. Eng. 2024 49 2 2797 2811 10.1007/s13369‑023‑08427‑y
    [Google Scholar]
  60. Hong J. Zhang S. Liu X. Influence of split-tip deformation of jet deflector plate on its zero-position characteristics. Journal of Lanzhou University of Technology 2018 44 3 45 49 [J].
    [Google Scholar]
  61. Zhou Q. Chen P. Tang Y. Simulation and experimental research on cavitation effect of deflector jet valve. Recent Developments in Mechatronics and Intelligent Robotics. ICMIR 2019. Advances in Intelligent Systems and Computing. Springer Singapore,2020,pp.909-916
    [Google Scholar]
  62. Saha B.K. Peng J. Li S. Numerical and experimental investigations of cavitation phenomena inside the pilot stage of the deflector jet servo-valve. IEEE Access 2020 8 64238 64249 10.1109/ACCESS.2020.2984481
    [Google Scholar]
  63. Ren Yukai Hao Yan Wang Shuming Simulation calculation of the characteristic parameters of the flow field in the forward stage of a deflector jet valve. Hydr. Pneum. 2018 12 43 47
    [Google Scholar]
  64. Li J. Zhang Q. Zhang Y. Peng C. Yang Y. Modeling and simulation analysis of speed-regulating valve flow fluctuations under differential pressure steps. Electronics (Basel) 2022 11 16 2580 10.3390/electronics11162580
    [Google Scholar]
  65. Liu W. Chen K. Zhan C. Optimization study of structural parameters of the front stage of deflector plate servo valve. Journal of Wuhan University of Science and Technology 2019 42 05 369 375
    [Google Scholar]
  66. Liu W. Simulation of flow field in the front stage of deflector plate servo valve and dynamic characterization of two-stage servo valve. Wuhan University of Science and Technology 2020
    [Google Scholar]
  67. Xing X. Ling W. Chen K. Optimization study of structural parameters of deflector plate servo valve jet amplifier. Hydraulic and Pneumatic 2018 03 16 21
    [Google Scholar]
  68. Xing X. Modeling of flow field and optimization of structural parameters in the front stage of deflector plate servo valve. Wuhan University of Science and Technology 2018
    [Google Scholar]
  69. Liu Z. Wang S. Wei C. Optimization design method of jet stage for deflector plate jet servo valve. Hydr. Pneum. Seal. 2015 35 09 19 21
    [Google Scholar]
  70. Zhao Penglin Zhou Haohao Problems and solution measures of abnormal sound caused by small current output of servo valve of jet deflector plate. Hydr. Pneum. 2023 47 05 143 151
    [Google Scholar]
  71. Liu Zengguang Yue Daling Yang Zhenyi Simulation analysis of the effect of nozzle width on jet efficiency of deflector plate jet valve. Hydr. Pneum. 2016 10 27 32
    [Google Scholar]
  72. Shang Y.X. Zhang X.S. Hu C.W. Optimal design for amplifier of jet deflector servo valve. Machine Tool & Hydraulics 2015 43 6 11 15
    [Google Scholar]
  73. Yin Yaobao Li Shuanglu Li Changming A deflector plate servo valve amplifier provided with a four-pronged conical table-like guide groove. Patent CN201922093924,
    [Google Scholar]
  74. Ren Y. Yan H. Cai C. Numerical study on flow-induced noise of deflector jet servo valve based on LES/Lighthill hybrid method. Shock Vib. 2022 2022 1 1 17 10.1155/2022/8379245
    [Google Scholar]
  75. Xiao Ruijiang Xie Zhigang Dengzhou Lv High-frequency deflector plate jet servo valve based on piezoelectric actuation and variable-section beam deflection. Patent CN202223003176.1,
    [Google Scholar]
  76. Jiang D. Simulation and dynamic characterization of front stage flow field of deflector plate jet servo valve. Jiangsu University Jiangsu 2016
    [Google Scholar]
  77. Li Changming Yin Yaobao A rebound jet type deflector plate electro-hydraulic servo valve. Patent CN201810509716.2,
    [Google Scholar]
  78. Yang Yuchen Li Changming A torque motor-driven rebound jet deflector-type electro-hydraulic servo valve. Patent CN202311736221.0,
    [Google Scholar]
  79. Sangiah D.K. Plummer A.R. Bowen C.R. Guerrier P. A novel piezohydraulic aerospace servovalve. Part 1: Design and modelling. Proc. Inst. Mech. Eng., Part I, J. Syst. Control Eng. 2013 227 4 371 389 10.1177/0959651813478288
    [Google Scholar]
  80. Tamburrano P. Amirante R. Distaso E. A novel piezoelectric double-flapper servovalve pilot stage: Operating principle and performance prediction. BATH/ASME 2018 Symposium on Fluid Power and Motion Control Bath, UK. September 12–14, 2018,
    [Google Scholar]
  81. Zhu Y. Li Y. Development of a deflector-jet electrohydraulic servovalve using a giant magnetostrictive material. Smart Mater. Struct. 2014 23 11 115001 10.1088/0964‑1726/23/11/115001
    [Google Scholar]
  82. Jiang Yulei Yang Hanhao Hang Nie A circular jet deflector structure based on additive manufacturing. Patent CN202223519615.4,
    [Google Scholar]
  83. Ren Xiaojun Liu Zhihui Lu Dengzhou Deflector plate jet servo valve based on additive manufacturing valve body structure. Patent CN201811440120.8,
    [Google Scholar]
/content/journals/raeeng/10.2174/0123520965351482241129075301
Loading
/content/journals/raeeng/10.2174/0123520965351482241129075301
Loading

Data & Media loading...

This is a required field
Please enter a valid email address
Approval was a Success
Invalid data
An Error Occurred
Approval was partially successful, following selected items could not be processed due to error
Please enter a valid_number test