Skip to content
2000
Volume 18, Issue 10
  • ISSN: 2352-0965
  • E-ISSN: 2352-0973

Abstract

Axial piston pumps represent one of the most core and technically challenging components in hydraulic systems. They are widely used in practical engineering fields such as hydraulic transmission and control. This article first outlines the development history of piston pumps and then provides a comprehensive analysis of the research progress on the friction characteristics and surface modification technologies of key friction pairs in axial piston pumps.

This article aims to summarize the friction wear and oil film characteristics of key friction pairs in axial piston pumps, analyze and elaborate the research progress in improving the tribological performance of friction pair surfaces through methods such as surface texturing and surface coating, and provide theoretical support for the damage and protection of axial piston pumps.

The present study was conducted by organizing and analyzing research literature from both domestic and international scholars. The objective was to explore the lubrication and friction wear properties of key friction pairs, as well as the application of surface texturing, surface coating, and other technologies in improving the tribological performance of friction pair surfaces.

A review of pertinent literature has revealed that surface texturing and surface coating can effectively reduce the friction coefficient of friction pairs, enhance lubrication performance, and thereby extend the service life of axial piston pumps. Moreover, these methods facilitate the reduction of wear on the friction pairs and enhance their overall performance.

This article presents a summary of the research progress on friction, wear, and oil film characteristics of key friction pairs in axial piston pumps. It also analyzes the role of technologies such as surface texturing and surface coating in improving the tribological properties of the friction pair surfaces. Furthermore, it provides a prospective outlook on future developments.

Loading

Article metrics loading...

/content/journals/raeeng/10.2174/0123520965338172250211094934
2025-02-18
2026-02-19
Loading full text...

Full text loading...

References

  1. BaoY. Study on the friction and wear properties of key friction parts of piston pumpsM.S. thesis, Hefei University of Technology2022
    [Google Scholar]
  2. ZhangT. ZhangY. A new model for reliability design and reliability sensitivity analysis of a hydraulic piston pump.Proc. Inst. Mech. Eng. O. J. Risk Reliab.20172311112410.1177/1748006X16681713
    [Google Scholar]
  3. LiY. HeY. LuoJ. Surface modification and performance enhancement of critical friction sub-surfaces of aerospace plunger pumps.Journal of Tsinghua University2021611214051422
    [Google Scholar]
  4. YuW. Axial piston pump performance reliability modeling and maintenance strategy optimizationM.S. thesis, Lanzhou University of Science and Technology2019
    [Google Scholar]
  5. JingZ. HuZ. ZhangS. ZhangC. AMESim-based fault injection analysis of internal leakage in A10VNO pump.Hydraulics, Pneumatics and Seals202141076973
    [Google Scholar]
  6. LiuMingyao LiuBeiyao Experimental study on thermal characteristics and thermodynamic modeling of axial piston pumpMechatron. Eng19
    [Google Scholar]
  7. LuY. Historical progress and prospects of fluid transmission and control technology.Jixie Gongcheng Xuebao200137101910.3901/JME.2001.10.001
    [Google Scholar]
  8. ZhangZ. A review of fluid drive and control technology.Jixie Gongcheng Xuebao2003109599
    [Google Scholar]
  9. ZhaoW. Through-axis axial piston pump.Coal Mine Electromechanical1996032224
    [Google Scholar]
  10. ZheZ. Research on digital design system based on key components of swashplate axial piston pump for construction machineryM.S. thesis, Yantai University2021
    [Google Scholar]
  11. WangD. Successful trial production of 732 axial piston pump.Engineering Machinery1966Z24849
    [Google Scholar]
  12. ZhouD. Introduction to CY14-1 series high pressure axial piston pumps.Forging and Pressing Machinery196704516
    [Google Scholar]
  13. JiangG. Overview of the development of Rexroth AV series high pressure piston pumps.Construction Machinery200374
    [Google Scholar]
  14. PeterA. BrinkV.D. Design of a variable displacement floating cup pumpProc. 9th Scandinavian Int. Conf. on Fluid Power, SICFP20055
    [Google Scholar]
  15. RenC. Development of HD-VSO250 axial piston pumpM.S. thesis, Harbin Institute of Technology2015
    [Google Scholar]
  16. LeiZ. Development of a 1600-type continuous-duty piston pump.Petrochemical Technology20243102143145
    [Google Scholar]
  17. WeiG. WangS. Wear condition prediction of aviation hydraulic pumps.J. Beijing Univ. Aeronaut. Astronaut.2011371114101414
    [Google Scholar]
  18. AnderssonJ. AlmqvistA. LarssonR. Numerical simulation of a wear experiment.Wear201127111-122947295210.1016/j.wear.2011.06.018
    [Google Scholar]
  19. MucchiE. AgazziA. D’EliaG. DalpiazG. On the wear and lubrication regime in variable displacement vane pumps.Wear20133061-2364610.1016/j.wear.2013.06.025
    [Google Scholar]
  20. MaJ. ChenJ. LiJ. LiQ. RenC. Wear analysis of swash plate/slipper pair of axis piston hydraulic pump.Tribol. Int.20159046747210.1016/j.triboint.2015.05.010
    [Google Scholar]
  21. XuB. ZhangJ. YangH. Investigation on structural optimization of anti-overturning slipper of axial piston pump.Sci. China Technol. Sci.201255113010301810.1007/s11431‑012‑4955‑x
    [Google Scholar]
  22. YangG. High-speed and high-pressure friction simulation test bed for piston pump sliding shoeM.S. thesis, Yanshan University2022
    [Google Scholar]
  23. WuH. ZhaoL. NiS. HeY. Study on friction performance and mechanism of slipper pair under different paired materials in high-pressure axial piston pump.Friction20208595796910.1007/s40544‑019‑0314‑2
    [Google Scholar]
  24. KouB. LiZ. ZhangZ. LiR. Wear performance of axial piston pump slide shoe vice dry sliding friction at high temperature.Lubrication and Sealing20214611115121
    [Google Scholar]
  25. KouB. LiZ. ZhangZ. HuoP. Study on the friction and wear performance of sliding shoe vice in axial piston pumps.Machine Tools and Hydraulics20225001712
    [Google Scholar]
  26. BaiG. HeZ. Calculation and simulation of optimum clearance value of plunger sub-part of swash plate plunger pumpMech. Eng. Autom.202236869
    [Google Scholar]
  27. LiS. PanY. BaoS. YiL. Numerical simulation of fluid-solid-thermal coupling in the sliding shoe vice of a high-pressure, large-displacement radial piston pump.J. Irrig. Drain. Mach. Eng.20224009887894
    [Google Scholar]
  28. LiY. Study on oil film characteristics of axial piston pump slide shoeM.S. thesis, Zhejiang University2011
    [Google Scholar]
  29. RenZ. XuS. GongG. PengZ. WangY. ShangL. Dynamic solution method for oil film thickness of piston pump sliding shoe vice based on the balance of support force.Mechatronics Engineering20244101110
    [Google Scholar]
  30. SchenkA. IvantysynovaM. A transient thermoelastohydrodynamic lubrication model for the slipper/swashplate in axial piston machines.J. Tribol.2015137303170110.1115/1.4029674
    [Google Scholar]
  31. ZhouJ. ZhouJ. JingC. Experimental research on the dynamic lubricating performance of slipper/swash plate interface in axial piston pumps.Chin. J. Mech. Eng.20203312510.1186/s10033‑020‑00441‑7
    [Google Scholar]
  32. TangH. YinY. RenY. XiangJ. ChenJ. Impact of the thermal effect on the load-carrying capacity of a slipper pair for an aviation axial-piston pump.Chin. J. Aeronauti.201831239540910.1016/j.cja.2017.06.004
    [Google Scholar]
  33. BoQ. Tribological study on key friction vice of high pressure common rail radial piston pumpPh.D. dissertation, South China University of Technology2019
    [Google Scholar]
  34. LiJ. Study on the tribological behavior of bimetallic plunger vice and its occlusal failure analysisM.S. Thesis, Lanzhou University of Science and Technology2023
    [Google Scholar]
  35. QiB. YongZ. Tribological study of piston–cylinder interface of radial piston pump in high-pressure common rail system considering surface topography effect.Proc. Inst. Mech. Eng., Part J J. Eng. Tribol.202023491381139510.1177/1350650119887820
    [Google Scholar]
  36. NieS. GuoM. YinF. JiH. MaZ. HuZ. ZhouX. Research on fluid-structure interaction for piston/cylinder tribopair of seawater hydraulic axial piston pump in deep-sea environment.Ocean Eng.202121910822210.1016/j.oceaneng.2020.108222
    [Google Scholar]
  37. LyuF. ZhangJ. SunG. XuB. PanM. HuangX. XuH. Research on wear prediction of piston/cylinder pair in axial piston pumps.Wear2020456-45720333810.1016/j.wear.2020.203338
    [Google Scholar]
  38. ZhangQ. Study on the performance degradation of heavy duty swashplate piston pump based on wear dataM.S. Thesis, Yanshan University2023
    [Google Scholar]
  39. ZhangJ. LyuF. XuB. HuangW. WuW. GuoZ. XuH. HuangX. Simulation and experimental investigation on low wear rate surface contour of piston/cylinder pair in an axial piston pump.Tribol. Int.202116210712710.1016/j.triboint.2021.107127
    [Google Scholar]
  40. ZhaoB. HuX. LiH. LiuY. ZhangB. DongQ. A new approach for modeling mixed lubricated piston-cylinder pairs of variable lengths in swash-plate axial piston pumps.Materials (Basel)20211419583610.3390/ma14195836 34640234
    [Google Scholar]
  41. LinY. WangH. WangH. TangS. HaoH. HuangJ. A novel wear prediction method and wear characteristic analysis of piston/cylinder pair in axial piston pump.Wear2024550-55120540210.1016/j.wear.2024.205402
    [Google Scholar]
  42. McGahanP. Bearing flotation compensation for metal rolling applications.2020
    [Google Scholar]
  43. JallouliA. KacemN. NajarF. BourbonG. LardiesJ. Modeling and experimental characterization of squeeze film effects in nonlinear capacitive circular microplates.Mech. Syst. Signal Process.2019127688810.1016/j.ymssp.2019.02.060
    [Google Scholar]
  44. LiC. XinL. ZhengZ. WangC. Analysis of the lubrication characteristics of the plunger vice of radial piston pump.Modern Machinery2024026064
    [Google Scholar]
  45. MingH. PengG. MinS. Characterization of solid-liquid coupling action of oil film at the friction interface of plunger pair of ultrahigh-pressure swash plate axial piston pump.Jixie Gongcheng Xuebao2022582043845210.3901/JME.2022.20.438
    [Google Scholar]
  46. LiangZ. Lubrication characterization of axial piston pump piston side based on fluid-solid couplingM.S. thesis, Shandong University2023
    [Google Scholar]
  47. WangD. SongY. TianJ. eS. HaidakG. Research on the fluid film lubrication between the piston-cylinder interfaceAIP Adv.201881010533010.1063/1.5064382
    [Google Scholar]
  48. LiF. WangD. LvQ. HaidakG. ZhengS. Prediction on the lubrication and leakage performance of the piston–cylinder interface for axial piston pumps.Proc. Inst. Mech. Eng., C J. Mech. Eng. Sci.2019233165887589610.1177/0954406219851150
    [Google Scholar]
  49. MechalikhM. ZidaneI. BenhamouA. ZaidiH. Tahar AbbesM. Modelling and analysis of slip conditions in hydrodynamic lubrication of a piston skirt-cylinder contact.Ind. Lubr. Tribol.202072101181118710.1108/ILT‑11‑2019‑0483
    [Google Scholar]
  50. BoQ. YongZ. MengG. YaoD. MingY. Study on film characteristics of piston-cylinder interface of high-pressure common rail radial piston pump with micro motionIOP Conf. Ser.: Mater. Sci. Eng.201954201201810.1088/1757‑899X/542/1/012018
    [Google Scholar]
  51. SunS. SunN. WangX. Study on mixed lubrication characteristics of piston/cylinder interface of variable length.AIP Adv.20199707530310.1063/1.5093925
    [Google Scholar]
  52. DongL. Study on parabolic microstructure of elliptic opening bias class of piston pump mating pairM.S. thesis, Liaoning University of Engineering and Technology2022
    [Google Scholar]
  53. HengsoH. WuH. GangC. Study on the friction and wear performance of piston pump mating pair under oil film rupture condition.Mech. Des. Manuf.2024266270
    [Google Scholar]
  54. WangZ. Study on the effect of surface roughness on friction characteristics of seawater piston pumpsM.S. Thesis, Yanshan University2023
    [Google Scholar]
  55. JihaiJ. WeipengY. An approach to predict wear distribution of valve plate in elasto-hydrodynamic lubrication.IEEE Access20197867898679710.1109/ACCESS.2019.2923545
    [Google Scholar]
  56. ChenY. BanC. LiuY. ZhangY. ZhangY. GaoS. Wear modeling and life prediction of the mating pair of an aerospace piston pump.Hydraulics and Pneumatics20201217
    [Google Scholar]
  57. LiY. JiZ. YangL. ZhangP. XuB. ZhangJ. Thermal-fluid-structure coupling analysis for valve plate friction pair of axial piston pump in electrohydrostatic actuator (EHA) of aircraft.Appl. Math. Model.20174783985810.1016/j.apm.2016.08.015
    [Google Scholar]
  58. LiuX. Surface wettability and friction characteristics of seawater piston pumps with weaving mateM.S. thesis, Yanshan University2023
    [Google Scholar]
  59. ShenM. GaoD. WangZ. LiuX. Experimental study on friction and wear of mating pairs with different wetting combinations.Lubrication and Sealing202348112937
    [Google Scholar]
  60. ShuteN. TurnbullD. The thrust balancing of axial piston machines.Parts I and II.BHRA RR1963Vol. 772
    [Google Scholar]
  61. RichardsonD. SadeghiF. RateickR.G.Jr RowanS. Experimental and analytical investigation of floating valve plate motion in an axial piston pump.Tribol. Trans.201760353754710.1080/10402004.2016.1184733
    [Google Scholar]
  62. RichardsonD. SadeghiF. RateickR.G.Jr RowanS. Surface modification effects on lubricant temperature and floating valve plate motion in an axial piston pump.Proc. Inst. Mech. Eng., Part J J. Eng. Tribol.2020234131710.1177/1350650119841184
    [Google Scholar]
  63. WangZ. HuS. JiH. WangZ. LiuX. Analysis of lubricating characteristics of valve plate pair of a piston pump.Tribol. Int.2018126496410.1016/j.triboint.2018.05.008
    [Google Scholar]
  64. WangZ. ShanH. HongJ. ZhenW. WeiL. Study on the characteristics of oil film load capacity for axial piston pump.Aust. J. Mech. Eng.201810.1080/14484846.2018.1485213
    [Google Scholar]
  65. MengN. Algorithm and temperature characterization of oil film shape in axial piston pumpM.S. thesis, Taiyuan University of Science and Technology2023
    [Google Scholar]
  66. ZhangJ. Study on oil film lubrication characteristics of spherical mating vice of axial piston pumpM.S. Thesis, Yanshan University2023
    [Google Scholar]
  67. HuoQ. Study on the temperature characteristics of the oil film in the mating substructure of axial piston pumpsM.S. Thesis, Taiyuan University of Science and Technology2022
    [Google Scholar]
  68. UddinM.S. IbatanT. ShankarS. Influence of surface texture shape, geometry and orientation on hydrodynamic lubrication performance of plane‐to‐plane slider surfaces.Lubr. Sci.201729315318110.1002/ls.1362
    [Google Scholar]
  69. ZhaoL. ZhangB. YangL. YangL. Research progress in improving tribological properties based on surface weaving technology.J. Tribol.20224201202224
    [Google Scholar]
  70. HamiltonD B A theory of lubrication by microirregularities.J. Basic Eng.196688117718510.1007/s10553‑008‑0012‑7
    [Google Scholar]
  71. ScaraggiM. MezzapesaF.P. CarboneG. AnconaA. SorgenteD. LugaràP.M. Minimize friction of lubricated laser-microtextured-surfaces by tuning microholes depth.Tribol. Int.20147512312710.1016/j.triboint.2014.03.014
    [Google Scholar]
  72. DouZ. Study on friction wear and surface texture of axial piston pumpsM.S. thesis, Taiyuan University of Science and Technology2021
    [Google Scholar]
  73. LuJ. Laser ablation of microstructures to improve the frictional properties of axial plunger surfacesM.S. thesis, Jiangsu University of Science and Technology2022
    [Google Scholar]
  74. LiuY. Influence of microstructure parameters on the friction and wear behavior of piston pump sliding shoe viceM.S. thesis, Lanzhou Jiaotong University2023
    [Google Scholar]
  75. DengH. HeS. MaoF. WangC. Effects of micropit depths on tribology performance of textured port plate pair.Adv. Mater. Sci. Eng.201820181950170810.1155/2018/9501708
    [Google Scholar]
  76. ChenK. Study on the oil film characteristics of axial piston pump with micro-weave structure plunger pairM.S. thesis, Lanzhou University of Science and Technology2023
    [Google Scholar]
  77. ChenY. ZhangJ. XuB. ChaoQ. LiuG. Multi-objective optimization of micron-scale surface textures for the cylinder/valve plate interface in axial piston pumps.Tribol. Int.201913831632910.1016/j.triboint.2019.06.002
    [Google Scholar]
  78. JianG. Study on the effect of cross-scale weaving surface on friction and wear characteristics of planar mating viceM.S. thesis, Hangzhou University of Electronic Science and Technology2023
    [Google Scholar]
  79. ReneC. Cylinder block/valve plate interface performance investigation through the introduction of micro-surface shaping.Purdue University201410.1016/j.triboint.2019.06.002
    [Google Scholar]
  80. ShizhuW. PingH. Principles of Tribology.1st ed. Wiley (Asia), Tsinghua Press2012
    [Google Scholar]
  81. LiJ. YanW. WangF. Mechanical and friction and wear properties of copper-based self-lubricating composites prepared under different ball milling times.Surf. Technol.20215009236243
    [Google Scholar]
  82. ZhangJ. Study on tribological characteristics of high entropy alloy gradient coating laser coated on friction sub-surface of piston pumpM.S. thesis, Jinan University2023
    [Google Scholar]
  83. HeS. YanR. ZhangX. Tribological properties of MoS2 coatings on the sliding shoe sub-surface of axial piston pumps (in English).J. Cent. South Univ.202027051515152910.1007/s11771‑020‑4387‑x
    [Google Scholar]
  84. XiaoC. TangH. YanR. CongG. Plasma spraying MoS2 treatment to improve the tribological performance of hydraulic pump slide shoe vice.Machine Tools and Hydraulics20204801914
    [Google Scholar]
  85. D’AndreaD. EpastoG. BonannoA. GuglielminoE. BenazziG. Failure analysis of anti-friction coating for cylinder blocks in axial piston pumps.Eng. Fail. Anal.201910412613810.1016/j.engfailanal.2019.05.041
    [Google Scholar]
  86. HongY-S. LeeS-R. KimJ-H. LeeS-Y. Application of a DLC-Coating for improving hydrostatic piston shoe bearing performance under mixed friction conditions.Int. J. Precis. Eng. Manuf.201516233534110.1007/s12541‑015‑0044‑y
    [Google Scholar]
  87. BonannoA. RaimondoM. ZapperiS. Surface nano-structured coating for improved performance of axial piston pumps.ChamSpringer201910.1007/978‑3‑319‑94358‑9_14
    [Google Scholar]
  88. ZhaoC. Friction characteristics of polymer-based coating on the mating vice of aerospace kerosene pumpPh.D. dissertation, Harbin Institute of Technology2020
    [Google Scholar]
  89. WeiL. Research on the oil film performance of the mating vice of high-speed and high-pressure miniature axial piston pump and the wear resistance of its coatingM.S. thesis, Guizhou University2024
    [Google Scholar]
  90. HeH. Study on the effects of material matching and surface texture on the performance of axial piston pumpsM.S. thesis, Guizhou University2022
    [Google Scholar]
  91. HuT. ZhangY. HuL. Tribological investigation of MoS2 coatings deposited on the laser textured surface.Wear2012278-279778210.1016/j.wear.2012.01.001
    [Google Scholar]
  92. ChaoW. Study on the effect of weaving coating surface on tribological properties of plunger pump slide shoeM.S. Thesis, Wuhan University of Science and Technology2023
    [Google Scholar]
/content/journals/raeeng/10.2174/0123520965338172250211094934
Loading
/content/journals/raeeng/10.2174/0123520965338172250211094934
Loading

Data & Media loading...

This is a required field
Please enter a valid email address
Approval was a Success
Invalid data
An Error Occurred
Approval was partially successful, following selected items could not be processed due to error
Please enter a valid_number test